Hollow Fiber Membrane Manufacturing Systems

Hollow Fiber Module Cutting System - Pilot & Commercial-Scale

Hollow Fiber Module Cutting System - Pilot & Commercial-Scale, developed by MEMS, are high-precision systems designed for pilot-scale or commercial-scale hollow fiber membrane module cutting. Available in pilot-scale and commercial-scale configurations, these systems support various module sizes and materials and are ideal for research, prototyping, and industrial production.

With servo motor-driven precision cutting, PLC automation, and customizable features, our systems ensure clean, accurate cuts while maintaining reliability and scalability across different production needs.

Pilot-Scale Cutting System

The Pilot-Scale Cutting System is designed for small-scale module processing, making it ideal for research and prototyping. With a compact footprint and motor-driven guillotine cutting, this system provides precise, single-module cutting while ensuring efficient and repeatable results for pilot-scale membrane production.

Basic Specifications:

Module Dimension (OD): Max. 4 inch
Module Dimension (Length): Max. 800 mm
Knife: Guillotine (SKD11)
Cutting: Motor-Driven
Module Holder: Clamp type
Driving System: Servo/Stepper motor
Capacity: 1 module per cycle
Electrical Power: 380V, 3-phase, 3 kW, 50/ 60Hz
System Dimensions: 700 mm L x 700 mm W x 1,200 mm H (subject to change)

Automatic Pilot-Scale Cutting System

The Automatic Pilot-Scale Cutting System enhances efficiency with servo motor-driven cutting and integrated module heating, ensuring clean, precise cuts while optimizing the potting process. Designed for longer module cutting (up to 1,200 mm), this system offers greater automation and control, making it suitable for higher-volume pilot and small-scale production.

Basic Specifications:

Module Dimension (OD): Max. 4 inch
Module Dimension (Length): Max. 1,200 mm
Knife: Guillotine (SKD11)
Cutting: Servo Motor-Driven
Module Heating: Module heating before cutting
Module Holder: Clamp type
Driving System: Servo motor
Capacity: 1 module per cycle
Electrical Power: 380V, 3-phase, 50/60 Hz
System Dimensions: 1000 mm L x 650 mm W x 1,800 mm H (subject to change)

Commercial-Scale Cutting System

The Commercial-Scale Cutting System is built for large-scale module processing, handling modules up to 80 inches in length and 6 to 10 inches in diameter. Featuring a hydraulic-powered guillotine cutting mechanism, PLC automation, and a touch-screen interface, this system is designed for high-volume industrial production, ensuring precision, consistency, and efficiency at scale.

Basic Specifications:

Module Dimension (OD): 6 to 10 inches
Module Dimension (Length): Max. 80 inches
Knife: Guillotine (SKD11)
Cutting: Hydraulic power unit
Module Holder: Clamp type
Driving System: Servo/Stepper motor
Capacity: 1 module per cycle
Control System: PLC control, touch screen interface
Electrical Power: 380V, 3-phase, 50/60 Hz
System Dimensions: 2,500 mm L x 1000 mm W x 2,300 mm H (subject to change)

System Overview

Key Benefits

Precision Cutting: Ensures sharp and consistent cuts for pilot-scale production.
Automated Movement: Equipped with an LM guide and ball screw for accurate module positioning.
User-Friendly Operation: PLC control with a touch screen for seamless operation.
Versatile Cutting: Suitable for different module sizes and potting materials.
Durability & Stability: Robust construction for long-term use in pilot production environments.

Applications

The Hollow Fiber Module Pilot & Commercial-Scale Cutting System is suitable for producing hollow fiber membranes primarily for middle-scale research and development, including:

Water and Wastewater Treatment (microfiltration, ultrafiltration, nanofiltration, reverse osmosis, forward osmosis, pervaporation, membrane distillation, and electrodialysis, etc.)
Biomedical and Pharmaceutical Research
Gas Separation
Chemical and Petrochemical Industry
Environmental Monitoring
Food and Beverage Industry
Semiconductors and Electronics

Reach out to MEMS Experts

If you would like to learn more about our systems, customization possibilities, or system upgrading options, our experts are here to help. Contact us to discuss how we can customize our solutions to meet your specific research and production needs.